Your safety factor must exceed the standards for your industry. To assess whether a profile meets your design needs, use free-body diagrams and basic static calculations to estimate the load applied to the structure. You should always add a safety factor that is appropriate for your situation. For example, if a structure theoretically fails at 1000 N force, a safety factor of two would set a permissible load limit of 500 N. The safety factor is a measure of how confident you are in your calculations. Two profiles can have the same external dimensions (e.B. 45 x 45 mm), but a very different stiffness, depending on their moment of inertia.
We’ve made most of our own store out of this framework, relying on it for thousands of projects over the years. Instead of offering hundreds of different product lines and service offerings, we focused on being the specialist in T-groove aluminum frames in the Upper Midwest. One last thing to keep in mind when developing T-slot aluminum structures or frames with 80/20 or any other brand of aluminum profiles is the maximum load. While the cart, table, or frame you’re designing can only be used to hold a 50-pound device, what happens when a tall person stands on it and uses it as a way to change a tall light bulb?
Our customized aluminum extrusion and OEM services enable us to meet all the needs of our customers. We cut for length or miter, drill, drill and lower, shape or bend each extrusion according to specifications. We also offer standard and custom anodized colors and finishes, including satin, light, Brite dipped, light and dark bronze, black and brushed surfaces. If we don’t have the T slot that meets your needs, our experts will help you design and create the custom extrusion to meet your specifications. Eagle Mouldings manufactures and supplies aluminium T-slot, T-slot hardware and T-slot systems. Tnuten erector sets are available in numerous widths and lengths.
Wellstes T-slot aluminum extrusion is durable, lightweight and easy to install. Wellstes T-groove aluminum extrusion can be mounted to protect machines, cleanroom, safety enclosures, workplace and office furniture. Corrugated T-slot aluminum profiles are also used in linear movements, conveyor belts, machine frames and shelf displays, etc.
Many factory owners choose traditional welded steel structures to improve their strength and durability. However, extruded aluminum frames are becoming increasingly popular for several reasons. Steel is strong, but with this metal you don’t get the same versatility that aluminum provides. Building on top of an existing aluminum profile is incredibly easy, whether you’re dealing with a mistake made before or you want to make a last-minute change. When it comes to welding steel, precision is much more important, and every movement you make is more durable, so you don’t hear the term “desoldering” or “desoldering” very often. The need for design changes can occur at any time, which is why many manufacturers prefer to rely on T-groove aluminum profiles.
There are different welding methods that experts can use when it comes to steel, each of which has different degrees of disorder thanks to factors such as splashes. MIG welding gives you the best results, but a perfectly clean end product is not always a guarantee. T-slot aluminium profiles have a modular design so that they are easy and quick to process. These are not complicated materials, the assembly of which requires immense work. Instead of welding two pieces of metal together, simply slide a plug into a T-slot and attach it as easily as possible.
With the T-slot, they have also become much easier to build and easier to install, with virtually no drawbacks. Aluminum extrusion systems, on the other hand, are much more flexible. Parts can be separated and then reassembled Aluminum T Track as needed, and it’s easy to move connectors a few inches here or there to allow for changes in assembly. Calculating the required size of the mounting plate is a great way to optimize the cost of your design.